Plastic Mold
With the rapid development of the plastic industry and the continuous improvement of the strength and precision of general and engineering plastics, the application range of plastic products is also expanding, such as: household appliances, instruments, construction equipment, automobile industry and many other fields, the proportion of plastic products is rapidly increasing. A properly designed plastic part can often replace many traditional metal parts.
Therefore, the trend of plasticization of industrial and daily products is on the rise. Plastic mold is a combination mold used for pressure molding, extrusion, injection, blow molding and low foaming molding. A series of plastic parts of different shapes and sizes can beprocessed by the coordinated change of mold convex, concave die and auxiliary forming system.
Plastic Mold Manufacturing Service
From the beginning of the establishment of HingTung, plastic mold is always our strength. We have a team of experienced product designers, so that we can give customers sufficient support in product design and development. Based on our customers' ideas and design concepts, we help them design and optimize the appearance and function of their products and provide manufacturing process solutions. For the products designed by customers, we can help to evaluate the structure and optimize the design, and carry out manufacturing feasibility analysis, such as material optimization, weight optimization, gate optimization, process optimization, etc., so that the products can finally achieve the purpose of mass production.
In the aspect of mold design and mold manufacturing, our R & D and technical team can provide customers with professional mold structure design with the latest mold manufacturing technology. We keep open communication with customers, from the reasonable selection of mold materials, to the precision control of mold manufacturing, as well as the accurate control of mold production schedule. In the mean time, we evaluate the mold manufacturing process in detail, starting from DFMEA (design failure mode consequence analysis), DFM (Design can be manufactured) evaluation, using the mold flow analysis, FEA and other tools to analyze the mold filling pressure, molecular alignment, cooling, deformation, shrinkage and other issues, optimize the gate location, cooling system layout, so that customers fully understand the high level of mold design, high precision mold manufacturing and high level of production management.
Among the many plastic mold forming methods, HingTung focuses herself on the manufacturing of plastic molds for injection molding, with the aim of becoming the injection molding manufacturer leader and technology leader in this aspect. In the field of injection molding, our expertise determines that we can offer our customers a wide selection of molds: single and multi-cavity molds, embedded-part injection molds, two-color injection molds, thin-wall molds, automatic threading molds, HASCO and DME standard molds, molds of various sizes, and molds weighing up to 10 tons.
In HingTung, no matter the trial mold or mass production mold, each mold is executed in accordance with strict standard procedures to ensure the quality of mold design and manufacturing: from product design and manufacturing feasibility assessment analysis, assembly feasibility analysis, to injection molding analysis (mold flow analysis), the final mold mechanism action analysis, and mold structure strength analysis, so that the original difficult to detect problems can be prevented in advance, in which we can shorten the mold development cycle and reduce the unnecessary long time test cost. By doing this, We have only one purpose, that is, to get our customers' products to market as quickly as possible.
Professional plastic mold manufacturing is inseparable from effective management, including effective mold product data management, process data management, and design file management, to ensure the comprehensiveness and consistency of documents. Most importantly, we provide our customers with the highest level of confidentiality for their product data, so they don't have to worry about it. Meanwhile, we will timely collect the design and manufacturing costs of each set of plastic mold, so as to obtain the actual cost of each set of mold, and effectively control the quality of the mold. HingTung has a complete set of practical plastic mold production management system, including plastic mold production plan formulation, mold design, process formulation, workshop task assignment, product inspection, warehouse management, so that the mold manufacturing and related auxiliary information from the plan formulation to the completion of delivery can achieve all-round tracking management. At the same time, the plan, design, processing technology, workshop production, human resources and other information are organically organized and integrated together for overall planning, so as to effectively coordinate the planning and production, which can effectively ensure the quality of plastic molds and deliver on schedule.
Plastic Mold -All You Need To Know
Plastic parts can be designed in many different varieties. But these all share the same basic principles that make a big difference with your final product. Understanding some of these can save your project a lot of time and effort.
If your product requires plastic parts, it is important to know how they are made. Plastic injection molding is the process by which these parts take form. By mastering the process, you can make sure your product turns out the way it’s supposed to be.
The process of how to get plastic parts made involves four basic steps: come up with a design, decide on a manufacturing process, build a prototype, and then produce the design. Choosing an experienced plastic parts manufacturer who can provide support and feedback through every step of the process increases your chance of success. At Hing Tung, we have been helping customers transform their plastic part designs into finished products for over a decade.
Want to know more about plastic mold, please click: A Complete Guide to Plastic Mold