Mold is known as "the mother of industry", the high-end mold market demand represented by precision mold has been increasing continually. In HingTung, we take precision mold manufacturing as the axis of our enterprise. During the past 12 years, we have been growing steadily and won double the recognition of our customers and industry peers.
The development of the mold industry gives strong support to the manufacturing industry, the boom of manufacturing industry promotes the development of the mold industry vice versa. HingTung has been closely following the pace of the industry development, is committed to providing customers with the latest technology, the most close to the market demand of products. In order to carry out our consistent business philosophy of one-stop structural parts service, we strive to provide customers with a 360 degree service, not only in product design, mold manufacturing, and product production, but also consider the customer's demand for the whole product with different materials requirement, we can complete the design and manufacturing of plastic mold, hardware mold, and silicone mold. Customers only need to give us the product concept, HingTung can deliver customers a perfect product.
Our annual manufacturing capacity is up to 480 sets of molds and 24 million pieces of products.
HingTung has always focused on a variety of high quality mold manufacturing and related mold services, providing the most cost-effective design and
manufacturing methods to meet the individual needs of customers. We have professional engineering and technical personnel and professional mold
manufacturing technology. We will carry out manufacturing feasibility assessment before mold opening and CAE computer simulation for mold flow analysis
and other related engineering simulation, in which we can obtain the best manufacturing scheme and the best product forming scheme before mold
construction, and strengthen the control of mold manufacturing precision. To reduce the cost of mold modification and to reduce the development risk is our
primary goal, in order to provide customers with efficient and excellent mold manufacturing services.
In HingTung, a series of advanced mold manufacturing equipment and high precision dimension testing equipment allow us to not only design advanced molds,
but also have the ability to manufacture these advanced molds and monitor the mold quality real-time. We own 5 sets of high-speed CNC machine tools, 29
sets of five-axis, four-axis and three-axis CNC, 2 sets of GF mirror spark machine, 4 sets of automatic spark machine, 2 sets of slow wire cutting machine,
6 sets of grinding machine, 2 sets of automatic three-dimensional coordinate measuring instrument, 6 sets of 100-axis table, 3 sets of height gauge. For each
set of mold we manufacture, we ensure accurate size, smooth surface, reasonable structure, high production efficiency, easy automation, easy manufacturing
and high life. In addition, the mold design must conforms to the technological needs and is economical and reasonable.
For mold manufacturing, mold material selection is a very important step in the whole process of mold production.
Mold material selection needs to meet three principles
Meet The Work Needs of Wear Resistance, Strength and Toughness
Meet the Process Requirements
Meet The Economic Applicability
HingTung will choose the most appropriate mold materials according to the different needs of customers' products. Our most commonly used mold materials are S-136 and NAK80.
In the mold design and production, HingTung has always been adhering to:
Accurate Size
High Production Efficiency
High Mold Life
Smooth Surface
Easy Automation
The Design Conforms to the Technological Needs
Reasonable Structure
Easy Manufacturing
Economical And Reasonable
In the meantime, these are considered in our mold structure design and parameter selection:
Rigidity
Positioning Method
Directivity
Clearance Size
Unloading Mechanism
Other Factors (in which the wearing parts on the mold should be easy to replace.)
For plastic and die casting molds, we will take into consideration of the proper pouring system, the flow state of molten plastic or metal, and the position and d
irection of entry into the cavity, in order to improve productivity and reduce the flow channel pouring loss. For the mass production mold with high life, high
efficiency, and high precision requirements, we usually recommend customers to use multi-cavity mold or family mold, since these multi-cavity or family molds
can complete a number of the same or different products at the same time, so as to maximize the efficiency of customers' products.
At HingTung, every mold is executed in accordance with strict standard procedures to ensure the quality of mold design and manufacturing. Our experience in
mold manufacturing has been successfully applied to auto parts, smart home products, consumer electronics, communication products, office supplies,
security products, etc..
Set a Consultation Today
HingTung High Quality Mold Manufacturing Service Process
In terms of mold production control, HingTung has an impeccable process and a
high-level team. In order to let customers be informed of all the details in the mold
manufacturing process, we arrange one-on-one contact between engineers and
customers, to ensure that customers control the progress of mold production real
time, which includes:
ESI (Earlier Supplier Involvement)
This stage is mainly between hingtung and the customer on product design
and mold development and other aspects of the technical discussion. The
main purpose is to clearly understand the customer’s requirements
concerning product design and mold design, but also to let the customer
better understand the mold production capacity, product process
performance, so that we can make a more reasonable design.
Quotation
Includes the price of the mold, the life of the mold, the monthly capacity of
the mold, the size and weight of the mold, the turnover process, the tonnage
of the machine and the delivery time of the mold, product size, weight, unit
price of the product, surface
Technology and so on.
Arrange the mold schedule and reply the customer the delivery date
of to sample.
Machining
Processes involved are roughly following the machining process:
car, gong (milling), heat treatment, grinding, cnc, edm, wedm, jig
gringing, laser engraving, polishing, etc.
