Product Design
Exclusive Products Design Service
HingTung has a professional team of designers to help customers solve the problems encountered in product design. Most of our customers only have a general product idea, and have no deeper understanding of the product structure and appearance, then our designers will customize a perfect product solution for customers, including product structure design, appearance treatment, product surface processing technology, tolerance required for product manufacturing, product standards to meet, product mass production feasibility analysis and so on.
A successful design should meet many requirements, these requirements include social development aspect, product function, quality and efficiency aspect, as well as usage or manufacturing process requirements. Therefore, the significance of product design is great, and it has the important significance of "pulling the trigger and moving the whole". Hence, HingTung will conduct a full evaluation of the entire product strategy, appearance, structure, function in the product design stage, so as to determine the mold manufacturing and the layout of the entire product production system. If a product is designed without a production perspective, it will cost a lot of money to adjust mold equipment, materials and labor during production. On the contrary, good product design, not only reflects the functional superiority, but also easy to manufacture, low production cost, so that the comprehensive competitiveness of the product can be enhanced.
With years of experience accumulation, HingTung can offer sufficient support to customers in product design and development. We can design and optimize the appearance and function of products according to customers' ideas and design concepts, and provide manufacturable process solutions. For the products designed by customers, we can help to evaluate the product structure and simplify the design, and carry out manufacturing feasibility analysis, such as material optimization, weight optimization, gate optimization, process optimization, etc., so that the products can finally achieve the purpose of mass production. Hence, HingTung invests more and more in product design every year, in order to provide customers with the best design, as well as low-cost products with unique features.
Meanwhile, product design must be innovative, product innovation is the core element of product success. More than 10 years of R&D investment in product design enables HingTung to provide customers with technology, function, appearance and other aspects of product design innovation. In addition, the functional design of the product must be practical, all of our product design is based on user needs as the starting point, so as to meet people's needs and bring convenience to people's life. Most importantly, the product design must also meet the mold manufacturing feasibility. We will provide customers with production feasibility analysis report during product design, and meet customers' requirements of high quality and high efficiency at the same time. -- That's what successful product design looks like.
Before we start the product design and mold design, we first evaluate the customers’ needs, such as: what kind of functions does the product need to achieve; the operation mode of the product combination, will the product combination be simplified by plastic and more efficient in an economic way; tolerance of the product; consideration of space limitations and life of product etc.
After the preliminary evaluation, we will start to evaluate the structure of the product; environment of the product usage (temperature, use or exposure of chemical products or solvents, etc.); test of reliability (vibration test, drop off test, etc.); appearance of the product (color, surface treatment, etc.); manufacturing elements (whether injection parts follow general design guidelines, whether the draft angle enough, feasibility of mass production, etc); assembly elements (whether the assembly operation is convenient); economic elements (estimated price of finished products, the price of the product currently designed).
With the thorough evaluation of the product, we can then offer the customer our best solution of the product manufacturing, such as material suggestion, mold cavity options, mold runner selection, cost analysis, optimization of lead time for both mold production and product injection and assembly. All we do is to help our customer to realize their end products in the market successfully, and as soon as possible.
Product Design-All You Need To Know
Part Design Best Practices: Optimizing For Plastic Injection Molding
High quality, efficient tooling relies heavily on good part design, advanced skills in mold design, and the manufacturing of the tool. An injection mold is a high-precision tool that must be rugged enough to withstand hundreds of thousands of high-pressure molding cycles. By optimizing your part design and focusing on consolidating many key features, you can reduce your overall investment costs significantly. Adhere to the most common best practices in designing your part for the plastic injection molding process and your product or part quality, consistency and reliability will meet your expectations.
Wall Thickness
Next to resin selection, maintaining uniform wall thickness throughout your design is critical. This will help you develop stronger, better-looking parts while also aiding in the overall look and feel by reducing blemishes that may occur from stresses during the injection molding process.